Monolithic Nanofluid Sieving Structures

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S. W. Turner and H. G. Craighead

School of Applied and Engineering Physics, Cornell University, Ithaca, NY

Nanofabricated solid-state structures provide an avenue for investigating fundamental aspects of DNA electrophoresis in a 2-d sieving matrix, as a potential DNA separation technology and other applications for controlling the flow of small volumes of fluid
A new technique has been devised to create monolithic 2-d solid state sieving structures for DNA electrophoresis which incorporate a built-in capping layer constructed using thin-film processing techniques. Unlike previous sealing methods, the gap can be controlled precisely because it is determined by the thickness of a sacrificial layer, which is later removed. Obstructions are lithographically defined, and transferred to the sacrificial layer with RIE. A silicon nitride capping layer is deposited over the sacrificial layer and perforated to allow removal of the sacrificial layer with a wet chemical etch. The irrigation holes are then re-sealed. The technique is extensible over a range of gap thicknesses from several microns to a few nanometers, and is limited laterally only to the resolving power of available lithography techniques. The method allows multiple layers with vertical interconnects. The inherent precision and convenience of the monolithic design will simplify the integration of optical and electronic devices. These attributes make the technique well suited for a host of applications in biotechnology and biomedicine.


Scanning electron micrograph of a cleaved edge
showing micron-sized tubes buried beneath a capping layer

Last modified 10 July 1998
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